New Build Site!

I have started building a Cozy MKIV. Please come follow me at the new blog! 
www.CozyMK4.com
See you there!

Goodbye RV-10

The RV-10 project has been sold. Stay tuned for what is up next.......

Taking a look at the RV-1 at Hicks

Right flap mounted to wing.

Right flap finished!

Trailing edge prosealed and clecoed

Ok, so the first flap turned out to be much more work that I anticipated. The
deburring process was tedious with all of the small parts.Riveting was
pretty slow with the tight quarters and numerous blind rivets. I finally, made
it to the final stage of securing the trailing edge with proseal. I will let
that cure for a few days and then hit it with the final rivets.All in
all, it turned out great! This piece is fairly heavy too. I cant wait to mount
it on the wing next week.

Flap riveting complete

I ended up squeezing the top rivet and bucking the 2nd

I have to get creative to back rivet these

Flap frame riveted

Flaps primed and ready to assemble!

Starting to dimple flap skins.

Removing blue plastic from flaps

Never ending flap rib deburring!

Trailing edge countersinking

I made this jig to allow me to CS the trailing edge pieces with more precision. Works great!